The fluid power industry takes common knowledge for granted, but we often forget every single individual in our industry was once completely ignorant of the basics. The quest for knowledge starts with the basics, and what is more basic than knowing the difference between two fundamental hydraulic hose construction types.

For the construction building, the hydraulic hose is basically important equipment used, and the hydraulic hose will be installed and applied for many types of vehicles, machines, and equipment, such as trucks, lift cranes, and other heavy-duty machinery, including building machinery, mine machinery, petroleum machinery and etc. The hydraulic hose is quite durable and reliable for the construction project, but you would find that some problems happen, such as wastage, spoilage, and breakdown because of long-time drive service life. Finally, the hydraulic hose would leak, or break as time goes by, resulting in some overloaded working problems, like decreased production, increased cost, and even some hazards to cause environmental pollution because of the hydraulic fluid leakage. 

Many vehicles, pieces of equipment, and industrial machines use hydraulic hoses. These hoses are generally very durable and reliable, but if you work or drive long enough they will eventually break one. In this case, it is best to contact a certified professional who specializes in testing and repairing hydraulic hoses.However, in a pinch, you may need to do an on-site repair until you can reach a professional. Temporarily attaching a hydraulic hose isn’t as daunting for a job as you might think. Once the process is broken down into six steps, repairing it can be pretty straightforward.

Passenger vehicle brakes, steering and transmission all use hydraulic hose systems. Other systems that move fluid (such as engine cooling, A/C and heating, fuel, and others) also require automotive hoses, but hydraulic hoses have to withstand high amounts of pressure and allow the fluid to flow at a specified rate so that it reaches its destination. Hydraulic hoses are composed of strength-lending braided steel enclosed in rubber housing to prevent leaking. Unfortunately, this rubber is subject to deterioration and corrosion. In the heavy equipment world it is the hydraulic systems that allow massive machines to perform Herculean tasks. They move hydraulic cylinders for digging and turn hydraulic motors for tracks.

With the damaged section removed, the next step is to attach new fittings to the hose ends. This is where you will need a hose crimper. The crimper is used to secure the fittings to the hose, creating a leak-proof connection.It’s essential to follow the manufacturer’s guidelines for crimping, as improper crimping can lead to leaks and reduced hose performance.When selecting replacement fittings, ensure they match the specifications of the original fittings in terms of size, type, and thread. Using mismatched fittings can compromise the integrity of the hydraulic system.

At TCH Industries, our retail store allows a unique opportunity for our customers to bring in their old/damaged hoses and have a replacement created while they wait. Our manufacturing facility is capable of crimping and fabricating any custom hose assembly from 3/16” to 12”. With multiple high-production crimpers, we perform over fifty thousand crimps per week.

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